MOVIGEAR® DBC

Products

MOVIGEAR® – the mechatronic drive system

In many industries, such as the automotive, food and beverage industry, airport logistics or general intralogistics, the demands
on materials handling systems are becoming both more complex and more specific. At the same time, less installation space
is available for meeting these demands. This is why SEW-EURODRIVE researches and develops ideal application solutions. The
result is the mechatronic drive system MOVIGEAR^®. It has an advantageous, compact design and is ideal for ensuring that conveyor systems are structured efficiently.

The housing has been optimized specifically for these types of applications and can be easily integrated in today’s conveyor
systems. It also enables new developments to be implemented from a completely new perspective. This technology masters high break-away and acceleration torque levels after longer system downtimes time without any limitations.
The power required to drive the system can be reduced significantly.

MOVIGEAR^® is the next logical step in the development of the economically and technically successful concept of decentralized drive
systems.

Mechatronic drive system comprising motor, gear unit and electronics

A systematic development approach was taken
right from the design phase. MOVIGEAR^® impresses
with its high level of system efficiency, which in turn helps lower the energy costs. The integration
and coordination of all the drive components leads to a long service
life and high system availability.

MOVIGEAR^® is
an intelligent device with its own control concept. Its high-quality networking
features help reduce the startup time and support the monitoring and maintenance tasks.
Drive tasks can be solved quickly and easily using the corresponding
application software.

Your benefits at a glance

Compact design: Motor, gear unit and electronics are combined in a single mechatronic drive system

Simplified system planning and design

A reduction in the number of variants allows for developing and designing standard materials handling systems with pre-fabricated
and tested standard modules.

The power of the drive engineering components is optimized to suit the application

Reduction in storage due to reduced number of variants

High degree of protection

Hygienic surface design for applications in hygienic areas

No air, dirt and germ swirls

Low noise emission due to operation without fans (suitable for use in manual work stations)

Reduced energy costs due to high efficiency of all components (gear unit, motor, electronics)

High degree of reliability due to systematic development of all components

Reduced total costs and operating costs of the materials handling system

MOVIGEAR® drive units

MOVIGEAR^® is available in 3 sizes and 2 mechanical designs. For more information, see the section “Technical data and dimension sheets.”

MOVIGEAR® sizes

MGF.2 (torque class: 200 Nm)

MGF.4 (torque class: 400 Nm)

MGF.4/ET = “Expanded torque” option (expanded rated motor torque in continuous duty) (torque class: 400 Nm)

MOVIGEAR® versions

MOVIGEAR^® with hollow shaft and keyway

MOVIGEAR^® with TorqLOC^® hollow shaft mounting system

Examples

The following figure shows a MOVIGEAR^® MGFT.2 unit with TorqLOC^® hollow shaft mounting system and a MOVIGEAR^® MGFA.4 and MGFA.4/ET unit with hollow shaft and keyway:

General unit properties

Wide voltage range 3 x AC 380 V to AC 500 V

High overload capacity for all sizes

4Q capability due to integrated brake chopper and braking resistor installed as standard

Line filter integrated as standard. EMC-compliant installation ensures compliance with limit class C3 to EN 61800-3 (class
A, group 2 according to EN 55011).

LED display for operating and fault states

Protective features for complete protection of the frequency inverter and motor (short-circuit, overload, overvoltage/undervoltage,
excess temperature in the frequency inverter, excess temperature in the drive unit).

IPOS integrated positioning and sequence control

Integrated STO safety function

STO (safe torque off according to IEC 61800-5-2) by disconnecting the STO input.

Performance level e according to EN ISO 13849-1.

SS1(c) (safe stop 1, function variant c according to IEC 61800-5-2) by means of suitable external control (e.g. safety relay with
delayed disconnection)

You find the specific unit properties of DBC-B, DAC-B, DSC-B and SNI-B in the subsequent chapters.

MOVIGEAR DBC-B – Direct Binary Communication

SEW-EURODRIVE has developed the mechatronic drive solution MOVIGEAR^® DBC-B specifically for
stand-alone applications and for applications with simple functionalities. DIP
switches and potentiometers allow for simple and fast startup –
without the need of a PC. The unit is controlled via the binary
inputs either by a central PLC or in local/manual mode.

Characteristics

Simple startup without PC via DIP switches
and potentiometer

Parameterizable fixed speeds and ramps

Binary input control and signal relay evaluation via PLC

Local mode via binary inputs

Interface for diagnostics and parameterization

Fields of application

Simple stand-alone applications and
single applications

For applications that require soft start-up behavior

Applications with 2 fixed speeds

For applications with high breakaway torques

Applications with/without STO safety function